Fabric Tensile Strength Tester(Dual Column Type)

Here are some common applications of a fabric tensile strength tester:

• Quality control testing of woven, knitted, or nonwoven fabrics: Test fabric strength at various stages of production to ensure it meets specification requirements.
• Material development: Textile manufacturers use Tensile Machines to test new materials and blends during product development.
• Fiber and yarn testing: Tensile machines can test individual fibers, filaments, or entire yarns to determine tensile properties.
• Raw material inspection: Incoming raw materials like fibers, yarns, and fabrics are tested on receipt to verify strength matches the paperwork.
• Manufacturing process control: Fabric strength is monitored through processes like weaving, knitting, and dyeing/finishing to detect issues.
• Wear testing: Simulate effects of wear and laundering by repeated tensile tests to rate fabric durability.
• Finished product inspection: Final textile products are tested before release to avoid weakness failures in use.
• Military/industrial fabric certification: Strong fabrics for protective clothing, equipment, tarps, etc. require certification.
• Forensics: Determine if fabric failure was a product fault or caused by external factors in liability investigations.
• Research and development: Universities and textile labs use it for fabric improvement studies.

1. Range and precision

Range range: According to the nature of the test material, select the appropriate range of the tension machine. If the range is too small, it may lead to equipment overload; range is too large, it may reduce the test accuracy. Therefore, it is very important to choose a tension machine that can cover the required test force range.
Accuracy requirements: Different applications require different levels of accuracy. Ensure that the force measurement accuracy of the tension machine is in line with the test standards, the general requirements of the accuracy of ± 0.5% or ± 1% or less.

2. Test speed

Speed range: the adjustable speed range of the tension machine is very important, especially for different materials such as tensile, compression, peeling, and other tests. Select the speed range in line with the test requirements of the tension machine, such as the usual speed range should be between 0.01 mm/min to 1000 mm/min.
Speed accuracy: Speed accuracy is also important to ensure that the tension machine can maintain precise control at different speeds to avoid deviation during testing.

3. Fixtures and Accessories

Fixture type: Select the appropriate fixture according to the material to be tested. Different materials (fabrics, plastics, metals, etc.) and types of tests (tensile, compression, peeling, tearing, etc.) require different types of fixtures.
Interchangeability: Ensure that fixtures are easy to change and support future fixture changes or upgrades for different testing needs.
Fixture strength and durability: For high-strength material testing, fixture strength and durability are critical. Weak fixtures may slip off or damage samples during testing.

4. Force Transducers

Sensor accuracy: The accuracy of the force transducer directly affects the accuracy of the test results. Choose a force transducer with high accuracy, low drift, and stability.
Replaceable Sensors: Some tension machines support the replacement of sensors to meet the needs of different test ranges. Confirm whether the tension machine is compatible with sensors of different ranges.

5. Displacement accuracy and stroke

Displacement accuracy: The displacement measurement accuracy of the Tensile Strength Equipment is an important index of the test data. Select the machine with high high-precision displacement sensor to ensure accurate displacement data, especially in long-stroke tests.
Stroke range: According to the size of the sample and the test demand, choose the appropriate range of stroke of the Tensile Strength Equipment, to avoid insufficient equipment stroke can not complete the test.

6. Control system and software functions

User Interface: Ensure that the control system of the Tensile Strength Equipment is easy to operate, can intuitively set the test parameters, and monitor the test process in real time. Touch screen or PC-based software interface to improve operational efficiency.
Data Acquisition and Analysis: The Tensile Strength Equipment should be equipped with a powerful data acquisition system capable of capturing and storing data such as force-displacement curves and stress-strain curves.
Test Report Generation: Select equipment that can automatically generate and export test reports to help users analyze and store data, which helps subsequent test comparisons and results tracking.

7. Test standard compatibility

Compliance with industry standards: According to the requirements of the industry or test, the Tensile Strength Equipment needs to comply with the corresponding international or national standards (such as ISO, ASTM, GB, etc.). Confirm that the tension machine can meet the requirements of these standards for test force, accuracy, and performance.
Multiple test mode support: Select equipment that supports multiple test modes for different types of tests such as tensile, compression, bending, shear, peeling, etc.

8. Equipment stability and durability

Structural materials: The frame and structure of the Tensile Strength Equipment should be made of high-strength materials to ensure that the equipment will not be deformed or loosened in long-term use and maintain accuracy.
Durability: The durability of the Tensile Strength Equipment determines its life and maintenance cost. Choose equipment manufactured by reliable brands and proven in the market to ensure its durability.

9. After-sales service and support

Warranty: Understand the warranty period of the equipment and make sure that the manufacturer of the Tensile Strength Equipment provides adequate after-sales service support, such as installation and debugging, training, and maintenance.
Technical support: technical support may be required during the use of the Tensile Strength Equipment, especially in the testing software, sensors, accessories, etc. Ensure that the vendor provides timely technical support to help solve problems encountered in the operation of the equipment.

10. Price and cost-effective

Price range: according to the budget to choose the right Tensile Strength Equipment, not only considering the price of the equipment itself, but also considering the long-term use of maintenance costs, accessory costs, and so on.
Cost-effective: do not just pursue low-priced equipment, according to the test requirements, to find the best balance between performance and price, to ensure that the purchased Tensile Strength Equipment can be a long-term stable operation, to meet the test requirements.

11. Expandability and upgradability

Upgrade and expand functionality: Some tension machines can be upgraded through software or hardware to add new features or improve performance. Choose the equipment with scalability and upgradability to meet future changes in testing requirements.

12. Environmental Adaptability

Environmental conditions: Some Tensile Strength Equipment may need to operate in specific environmental conditions, such as temperature and humidity-controlled laboratories. Ensure that the tensile machine can function properly in the required environmental conditions.

The largest load a Tensile Machine can hold varies. It depends on the specific model. Here are some typical greatest load capacities seen in commercial Tensile Machines:

• Light duty lab testers: 1 kN to 5 kN

• General purpose testers: 5 kN to 20 kN

• Heavy duty testers: 20 kN to 50 kN

• Very heavy-duty testers: Above 50 kN

The largest load capacity needs to match the intended testing applications. For example:

• You can perform fabric and yarn testing using load cells that are under 20 kN.

• Fiber testing may only need 1-5 kN loads.

• Rubber, threads, and films can be 5-20 kN.

• Steel wire rope and chains need 20-50 kN or higher loads.

Top models may offer load ranges. They use interchangeable load cells. This provides flexibility for different materials.

Load accuracy is also important, within +/-0.5% to 1% of the rating. Proper load cell selection ensures test results fall within the rated measurement range.

The largest load capacity depends on material strength and tester specifications. It ranges from 1 kN for delicate tests to over 50 kN for heavy materials.

The tester’s accuracy depends on the model. But, in general, tensile testers aim for high accuracy. Some key points about tensile tester accuracy:

• Load measurement accuracy is within ±0.5% to 1% of the rated load capacity of the load cell. For example, a 20 kN load cell would have an accuracy of ±0.1-0.2 kN.

• Displacement/extension accuracy is also very good, often ±0.5% or better of the full-scale range.

• High-end systems can achieve even higher accuracy of ±0.25% for load and ±0.1% for displacement.

• Factors like system calibration, the load cell type, and the data rate affect accuracy.

• Accuracy is usually specified and guaranteed by manufacturers in technical specifications.

• Industry standards like ASTM D638 prescribe the lowest accuracy level for reported values.

• Calibration is important to maintain the rated level of accuracy over time.

In summary, a top Tensile Machine can provide load accuracy within ±0.5-1%. It can also provide displacement accuracy within ±0.5%. These accuracies depend on specific product capabilities. This level ensures reliable, reproducible test data. Proper use and calibration sustain the rated level of precision.

A Tensile Machine can achieve the following range of testing speeds:

• Low-speed range: 0.1 mm/min to 50 mm/min

This low-speed range is suitable for testing very thin and delicate fabrics or films. It allows the gradual application of force to prevent tearing.

• Medium speed range: 50 mm/min to 500 mm/min

Researchers conduct most general-purpose fabric and material testing within this medium range. It’s fast enough but also prevents sudden failure of samples.

• High-speed range: 500 mm/min to 2000 mm/min

used for testing plastics, composites, rubber, and other tough materials. Also useful for production line quality checks.

• Very high speed: Above 2000 mm/min

Some advanced testers can achieve very high speeds. They use them for impact testing. They test ballistic materials and aviation composites.

The exact speed capabilities depend on the individual tensile tester model. Higher-rated loads generally mean more mechanical robustness for high speeds.

Yes, tensile strength testers are versatile machines. They can test many types of materials. Some common materials that researchers can test include:

• Fabrics – Different types of woven, knitted, or nonwoven fabrics.

• Yarns – Natural and man-made fibers, filaments, spun yarns, plied yarns.

• Films and thin sheets – Plastic films, foil laminates, paper sheets.

• Rubber and elastomers – Different grades of rubber, seals, o-rings, silicones.

• Composites – Fiberglass, carbon fiber, Kevlar composites, laminates.

• Plastics – Different polymer samples, injection molded parts.

• Metals – Wires, cables, thin metal sheets, aluminum, mild steel.

• Non-metals – Ceramics, concrete, wood, cork, leather, sealants.

• Biological tissues – Tendons, cartilage, and skin tissues from animals/humans.

• Paper and board – Cardboards, corrugated boxes, tissues.

Tensile machines are common. Researchers use them to conduct tensile tests. These tests follow various ASTM standards. Here are some of the key ASTM standards related to tensile testing:

• ASTM D638 – Standard test method for tensile properties of plastics. Researchers use most for testing plastics and polymers.

• ASTM D882 – Standard test method for tensile properties of thin plastic sheeting. For films, foils, and other thin flexible plastic materials.

• ASTM D5035 is the standard test for the breaking force and stretch of fabrics. Common for woven, knitted, or nonwoven fabrics.

• ASTM D792 is the standard for testing the density and specific gravity of plastics. The test uses displacement. Calculates properties of polymer materials.

• ASTM D822 – Standard practice for preparing cork composites for test purposes. For testing cork and cork composites.

• ASTM D885 – Standard test method for tensile properties of fiber-reinforced plastics. Used for fiber-reinforced plastics like composites.

• ASTM D2834 is the standard test method for the transition temperatures of fabrics.

• ASTM D2240 – Standard test method for rubber property-durometer hardness. For characterizing the hardness of rubber materials.

Following standardized protocols ensures consistent testing methods and compatibility/comparison of data globally. Instrument calibration is also against reference standards.